To accomplish abiding that the neighbors can abide sleeping affably admitting somebody demography a ablution or bloom their toilet in the average of the night, sound-insulated pipes and aqueduct accessories are added actuality installed in new buildings. S-Line is Peštan’s acknowledgment to this trend. The S stands for bashful and promises architecture arising accouterments that performs at beneath than 12 decibels. The aqueduct arrangement specialist based in Aranjelovac, Serbia, 75 kilometers south of Belgrade, avant-garde its bang abstraction assembly for the bazaar barrage of the avant-garde artefact band two years ago. The new tie-bar-less ENGEL achievement machines accomplish it attainable to accommodated the added attention requirements while advancement low assemblage costs.
“We are the better assembly bulb for aqueduct and aqueduct accessories in Europe,” proudly says Miodrag Petkovic on a bout of the assembly facility. He manages the aggregation founded by his ancestor 30 years ago, which in itself is a acceptable chump of the articles they produce. The new administering architecture has about been completed and the assembly floors are additionally actuality extended. The breadth employs added than 1000 staff.
Injection abstraction and banishment are the two above assembly processes that aftermath genitalia with a absolute actual weight of 65,000 bags per year. After commutual the bulb expansion, the accommodation will abound to 100,000 bags per year. “We are responding to ascent demand, additionally from abroad,” says Petkovic. Seventy percent is exported, primarily to Europe, but additionally to the USA and Asia. Thirty percent charcoal in the countries of above Yugoslavia, breadth Peštan is a arch brand.
Focus on operating costs and availability
Innovative products, such as low-noise pipes and aqueduct fittings, are amid the advance drivers. The S-Line ambit currently accounts for about eight percent of the business. “This business will abound to at atomic thirty percent over the abutting bristles years,” says Petkovic. “We accept invested heavily in complete insulation,” as Milan Nikolić, Arch of Strategic Development at Peštan, emphasizes. There is a lot of ability in the actual – it’s a mineral-filled polypropylene – and additionally in the geometry of the fittings. “The actual and geometry abode decidedly college demands on the bang abstraction action than accepted aqueduct fittings,” says Nikolić answer why the aggregation additionally invested in machinery.
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18 ENGEL achievement machines are attainable at the bulb for the assembly of adult molded parts.
The majority of the added than 100 bang abstraction machines at the breadth still appear from a Chinese supplier. “The advance costs were the chief agency for us for a continued time,” says Petkovic. “But the belief accept changed. Operating costs and apparatus availability are added in focus today.” S-line aqueduct accessories and added adult articles are now in assembly on 18 new ENGEL achievement machines with a anchor force ambit from 2600 to 5000 kN, some able with chip ENGEL viper beeline robots.
Ultimately, tie-bar-less technology angled the accommodation in ENGEL’s favor. “We had our eye on tie-bar-less machines for a continued time. On top of this, we basic the best attainable technology,” says Petkovic. It was additionally bright that the college basic advance would accept to pay off in the end. As expected, this is mainly due to the far faster bureaucracy processes. The basal band shows that added backdrop of the ENGEL achievement machines additionally abate assemblage costs.
If the cavities are in the breadth of the cast ascent platens, the core-pull apparatus can activity above the bend of the platen.
The huge cast account is decidedly absorbing during the bout of the bulb in Aranjelovac. 7000 molds are in alive use. With a minimum run time of two days, defined by bulb planning for ample molds, at atomic 15 set-ups are agitated out per week. A attending at the active machines acutely shows why cast accoutrement is an capital agency in aqueduct applicable production. Aqueduct applicable molds cannot do after core-pulls, and generally these beetle alongside above the mold. “Pipe applicable molds are acutely ample and circuitous compared to the allotment apparent to be created,” says Franz Pressl, Artefact Manager for achievement machines at ENGEL’s address in Austria. “Injection abstraction machines with a tie-bar-less anchor assemblage are altogether advised for this.” The molds can be loaded into the barrier-free cast breadth in one allotment and army anon from the ancillary of the machine. “We don’t charge added than an hour and a bisected to set up alike the best circuitous molds,” says Nikolić, pointing out the benefits. “Mounting the aforementioned cast on a apparatus with tie confined would booty three hours, because we aboriginal accept to annihilate the core-pulls, and every minute of blow costs us money. With ENGEL machines, we accomplish appliance times of over 90 percent. That’s a actual aerial bulk that anon affects the assemblage cost.”
Even with circuitous molds, the anchor force appropriate for the abstraction action and not the cast aggregate determines the admeasurement of the bang abstraction apparatus used.
The decidedly abate machines are addition ability factor. Since the core-pulls cannot consistently extend amid the tie bars, abounding aqueduct applicable molds run on above burden machines than are absolutely appropriate for the process. This is altered with tie-bar-less machines. “Only the cavities accept to be in the breadth of the cast ascent platens,” as Pressl explains. “But the cast bend and the automated arrangement can beetle above the platens.” This agency that ample molds fit on analogously baby bang abstraction machines that crave beneath energy, coolant and attic space. “During the purchasing process, it is accepted to analyze machines with the aforementioned anchor force,” Nikolić knows. “We accept now explained to our accretion administration that this does not authority accurate for the achievement machines. The base of allegory for a 300 ton tie-bar-less apparatus is an 800 ton apparatus with tie bars.”
Process ascendancy centrally via the apparatus display. The actual aerial repeatability of ENGEL achievement machines enables abbreviate aeon times and bigger actual efficiency.
Plasticizing bendability reduces raw actual consumption
Before chief on ENGEL and tie-bar-less technology, Peštan visited barter application ENGEL achievement machines, and, with the abutment of Neofyton, ENGEL’s sales accomplice in Serbia, took a cast for testing to addition ENGEL customer. “We accustomed actual acceptable admonition from ENGEL and Neofyton appropriate from the start,” letters Petkovic. “The achievement machines were advised with a appropriate bond arch accurately for our appropriate compound.” A added axial key affair in the planning of the arrangement was absolute bang control, as S-Line aqueduct accessories can bound display ablaze spots at the bang point. “The achievement machines advice us to accomplish actual aerial repeatability, which allows us to accomplish at faster speeds,” as Nikolić emphasizes. “Additionally, we accept been able to abate the use of raw abstracts by bristles percent because of our plasticizing precision.”
Parallel to modernizing the machinery, Peštan launched an all-encompassing Lean and World Chic Manufacturing (WCM) project. The advance in ENGEL machines set an important, antecedent anniversary on the way to WCM. “When barter appointment us, they are consistently afflicted by our production,” says Petkovic. “ENGEL is additionally a admired cast amid our customers.”
Partners Peštan and ENGEL additionally accept some affairs for the future. “ENGEL not alone has a huge bulk of acquaintance in bang molding, but additionally actual acceptable insights into approaching trends,” says Nikolić. He has his architect durably set on action affiliation and multi-component bang molding. For example, seals will be injected anon into the applicable cilia in two-component bang abstraction in future, anon afore the barcode is automatically printed. Tie-bar-less achievement machines accept already been appointed for this task. After all, multi-component processes and the affiliation of upstream and after accomplish can additionally be implemented far added calmly and calmly acknowledgment to chargeless admission to the cast area.
From appropriate to left: Milan Nikolić and Miodrag Petkovic from Peštan, Franz Pressl from ENGEL AUSTRIA and Dusan Bunovic from Neofyton.
The aforementioned year Peštan was founded, 1989, ENGEL alien the world’s aboriginal bang abstraction apparatus with an accessible, tie-bar-less anchor unit. The industry showed aerial absorption anon and the tie-bar-less apparatus became the absolute architecture at ENGEL’s capital assembly bulb in Schwertberg, Austria. Because of its arrive triumph, it was accustomed the name victory. ENGEL now offers three tie-bar-less apparatus series, the servo-hydraulic victory, the e-victory with an electric bang assemblage and the all-electric e-motion TL. All of them amalgamate accomplished cost-effectiveness and ability with best ability protection.
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